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Cutting of vinyl profile bars is the first step in the window and door manufacturing.

 

Cutting process is very important in production, because a precise cutting, both in length and angle, results an accurate and balanced window with strong welded corners!

 

If you are experienced in assembling and installation, we probably are at the same page that how more efficient, cost-effective, elegant and easier to "assemble and install" is a precise-window than an inaccurate one!

 

You need at least one of the following cutting machines in your uPVC (vinyl) "window and door workshop"!

Cutting machines

Double head mitre saw

SD140

This full-automatic double head cutting machine is proper for high precision low-burr cutting of (Vinyl) PVC and aluminum profile bars.
Single head mitre saw

SS110

This semi-automatic single head cutting machine is proper for precise cutting of (Vinyl) PVC and aluminum profile bars.
Glazing bead is the profile that is installed against the edge of a pane of glass to hold it in place.
 
As it is installed without any welding or glue, accuracy in length and angle is crucial to result a seamless and elegant window or door!
 
Having one of the following glazing bead saws, is essential  for your window workshop.

GLAZING BEAD SAWS

Automatic PVC glazing bead cutting

SG200

This full automatic bead saw
is proper for high speed and precise cutting of (Vinyl) PVC glazing beads.
PVC glazing bead cutting

SG100

This bead saw machine is proper for precise cutting of (Vinyl) PVC glazing bead.

Before start assembling the uPVC window or door, profile bars need to get processed.

 

Jobs like opening slots and holes for Tilt system, Lock cylinders, handles and drain slots are included in these processes.

 

Profile processing can be done by following isolated machines or by fully automated profile processing centers.

 

At least one Copy router or milling and drilling machine is necessary for your workshop.

BAR PROCESSING MACHINES

Automatic Water Slot Router

WS220

This automatic machine opens all sorts of water drainage slots, including
angled, horizontal and vertical, on the PVC profiles
Copy router

RC208

This is a practical and proper machine for opening espagnolette ,(Tilt system) holes, lock slots, drain slots, Lock cylinders and door handle holes
Copy router with triple spindle drill

RC210

This is a practical and proper machine for opening espagnolette ,(Tilt system) holes, lock slots drain slots, Lock cylinders and door handle holes

Depending on the window or door model, after welding the frame or sashes, you may would like to assemble some mullions on the section to divide it into several smaller units.

 

In this case, both ends of the mullions need to get processed by an end milling machine, before fitting them into the frame contour! So, you may need one of the following machines in your workshop!

END MILLING MACHINES

Automatic end milling machine

MT250

This is automatic
machine for precise end milling of transoms and mullions at PVC and aluminum profiles
Multiple end milling machine

MT256

This is a high speed and precise
machine for end milling of transoms and mullions at PVC and aluminum profile rods

Welding is the most important step in vinyl window production, because it transforms profiles into a window or door unit. To make a strong, accurate and elegant product, it is essential to have a high quality and precise welding machine.

 

Welding machine heats the end of each profile up to its melting point. Then the clamping system is activated to press profiles together until they are cooled down and welded.

 

Homogeneous and precise heating, and well distributed balanced pressing result an accurate and strong welding. 

WELDING MACHINES

Single head welding

WD710

This is an ideal machine for welding (vinyl) PVC profiles!
Double head welding

WD720

This is an ideal machine for welding (vinyl) PVC profiles at Two corner simultaneously!
Four head welding

WM740

This is an ideal machine for welding (vinyl) PVC profiles at four corner simultaneously!

Corner cleaning or finishing machine does the final job in window production. This step is just like retouching the picture! You have done cutting and welding steps with high quality and precise machines, now should clean corners from welding seams to achieve an elegant product!

Inaccurate corner cleaning not only may produce an unworthy product, it may also reduce the strength of the welding point.

So, one of the following corner cleaning machines is highly recommended for your workshop! 

CORNER CLEANING MACHINES

Corner Cleaning Machine

CC254

This is a practical 4 cutters corner cleaner. this semi-automatic machine is proper for finishing of the surface and backside (outside) of the corners.
CNC Corner Cleaning Machine - Basic

CM610

This is a professional CNC corner cleaner for complete finishing of PVC (vinyl) window and door corners.
CNC Corner Cleaning Machine - Advanced

CM620

This is a professional CNC corner cleaner for complete finishing of PVC (vinyl) window and door corners.

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